Rubber Extrusions
RPM Industries serves a diverse range of markets and applications. Automotive and Recreation – DLO (Day light opening) seals, and lens gaskets. Architectural glazing gaskets, door sweeps, window seals, and setting blocks. Building and Construction Edge seals, lighting seals, and expansion joint seals. Silicone and Rubber extrusions is a process of continuous cure whereby the raw material is custom mixed and formulated to called-out customer specifications or a ASTM, SAE, UL, or Mil Spec standards.
Rubber or Silicone material formulations are feed continuously into the extruder and through a combination of screw rotation in the barrel of the extruder and heat, plasticizers break down the material and force it through a die shaped for the part desired.
The Silicone or Rubber extrusion then continues down the extrusion line and enters a wash and cool down phase to cool and cure the extrusion to room temperature for packaging.
RPM Industries accepts most file formats, DWG and DXF, Files for 2D Extrusions.
Capability:
General Capabilities | Custom Large Parts Small Parts Complex Profiles American-Made |
Extrusion Process | Cold Feed Extruder 2-1/2” extruders 3-1/2” extruders Salt and Microwave Cured |
Maximum Extrusion Profile Width | Custom |
Maximum Extrusion Length | Custom – Continous or cut to length |
Maximum Circumscribing Circle Size | Custom |
Tolerance (+/-) | RMA Tolerances |
Materials (Non-Metals) | EPDM Rubber Dense and close cell sponge Natural Rubber Extrusions Silicone Dense and closed cell spong Nitrile PVC/Nitrile closed cell sponge Polyisoprene Neoprene Dense and closed cell sponge SBR Custom blends |
Extrusion Product | Aircraft Interior Parts Automotive Door gaskets/door seals Clamp gaskets Weather stripping Tubing P-Seals Seals O-Rings Foam seals Bulb seals Glass-locking grip seals Bumper Locking gaskets Oil-Resistant gaskets Steam-Resistant gaskets Square-Profile O-Rings X-Profile O-Rings Extreme-Pressure Sealing Fire retardant seals |
Extrusion Product Form | Custom Profiles Standard Shapes –Tubing and Solids Shapes U-Channel D-Shape P-Shape C-Shape Tubing ID/OD Square /Rectangle Large Profiles Small Profiles |
Extrusion Features | Custom Build to print BMS1-57 BMS1-72 Flexible High Temperature |
Additional Services Provided | Cut to size PSA Forming Splice Cold Bond Hot Bond Special Packaging |
Production Volume | Specialty Production Shop Prototype Low Volume Small Run High Volume Large Run Long Run Large Scale Production Volume Run |
Typical Lead Times Available | New Orders: Five weeks for first article. Once first article is approved, full production run can be produced in two weeks. Repeat Orders: Three Weeks *Extra time added for additional services such as PSA, Forming, Splice, etc. |
Additional Information:
Industry Focus | Automotive Consumer Products Medical/Pharmaceutical Food/Beverage Construction/Building Lawn and Garden Products Windows/Doors |
Intended Application | Custom parts for various applications |
Industry Standards | FDA Food And Drug Administration ISO 9001:2008 International Organization for Standardization RoHS Restriction Of Hazardous Substances (Compliant) Reach NSF |
Efficiency | Landfill – Free Facility Lean Manufacturing Demand Responses Program |
File Formats | AutoCAD (DWG,DXF) BMP Bit Mapped Graphics Catia (CATDrawing,CATPart) GIF Graphics Interchange Format IGES Initial Graphics Exchange Specification, ANSI file format. JPG or JEPG Joint Photographic Experts Group PDES Product Data Exchange using STEP, Standard for the Exchange of Product Model Data. A standard format for exchanging data between advanced CAD and CAM programs. Portable Document Format Pro-E or Pro/Engineer (DRW,PRT,XPR) SAT 3D ACIS Model File SolidEdge (DFT) SolidWorks (SLDPRT,SLDDRW,SLDDRT) STEP Standard for the Exchange of Product Model Data TIFF Tagged Image File Format |